How to Use Transformer Winding Machine Rationally?

How to Use Transformer Winding Machine Rationally?

1. Correctly set the parameters of the transformer winding machine
Whether the winding machine can work correctly plays a key role, transformer winding machine is different from other winding machine is a slow running equipment, because the production process of the transformer determines the frequent start and constant torque requirements of the equipment, the number of turns set is the number of turns the equipment needs to run according to the production process, it is divided into the total number of turns and the number of turns corresponding to each step, respectively. The setting is to note that the total number of turns is equal to the sum of the number of turns in each step; The setting of the local function is also a commonly used parameter, which is mainly to control the slow running of the equipment when starting and stopping, to play the role of soft start and parking buffer, the correct setting can allow the operator to have a process to adapt to the tension when starting the winding machine, and when the equipment stops, the buffer can stop more accurately; The running speed is used to control the speed of the equipment during operation, and the setting of the speed needs to be combined with the production process and the actual working conditions of the winding. Too fast and too slow are not conducive to the forming of the coil. Fast running will not be conducive to the control of the operator, and increase the vibration and noise of the equipment. It will also affect the torque output of the equipment spindle; Step function is used to control the order of equipment operation, it is generally determined according to the production process, the forming of a coil winding is not only the winding of enameled wire, there are many other steps such as wrapping paper layer, wrapping insulation cloth, etc., so the correct setting of step function will effectively play the efficiency of the equipment.

2. The correct loading and unloading mold and shaping
The winding machine can only work normally if the correct use of the winding mold, the correct loading and unloading mold plays a key role in the formation of the coil, the loading and unloading process of the mold is generally to loosen the fastening device, and then remove the thimble tail frame of the equipment, and finally use the shifting device to remove the coil, and pay attention to the installation of the mold first installed in the fixed device of the winding machine. Adjust the tail frame of the thimble to support the winding mandrel, and finally lock it; When shaping the coil during winding, the thimble should not be loosened and the equipment should be in a stopped state. Only when handled properly can the efficiency of the equipment be better played.